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|a (OCoLC)190844848
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|z (OCoLC)999651559
|z (OCoLC)1058635631
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|b Knovel Corporation.
|n http://www.knovel.com
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|a TA169.5
|b .M67 2006eb
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|a 620/.001/1
|2 22
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|a UAMI
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|a Mostia, William L.
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|a Troubleshooting :
|b a technician's guide /
|c William L. Mostia, Jr.
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|a 2nd ed.
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|a Research Triangle Park, NC :
|b ISA,
|c ©2006.
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| 300 |
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|a 1 online resource (xiii, 215 pages) :
|b illustrations
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| 336 |
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|a text
|b txt
|2 rdacontent
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|a computer
|b c
|2 rdamedia
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|a online resource
|b cr
|2 rdacarrier
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| 490 |
1 |
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|a ISA technician series
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|a Includes index.
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|a Print version record.
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|a Machine derived contents note: Table Of Contents -- Chapter 1 Learning to Troubleshoot 1 -- 1.1 Experience 1 -- 1.1.1 Information and Skills 2 -- 1.1.2 Diversity and Complexity. 2 -- 1.1.3 Learning from Experience 2 -- 1.2 Apprenticeships 3 -- 1.3 Mentoring 3 -- 1.4 Classroom Instruction 3 -- 1.5 Individual Study 4 -- 1.6 Logic and Logic Development 4 -- Summary 5 -- Quiz. 5 -- Chapter 2 The Basics of Failures. 7 -- 2.1 A Definition of Failure. 7 -- 2.2 How Hardware Fails 8 -- 2.2.1 Measures of Reliability 9 -- 2.2.2 The Wear-out Period 10 -- 2.3 How Software Fails 11 -- 2.4 Environmental Effects on Failure Rates 12 -- 2.4.1 Temperature 13 -- 2.4.2 Corrosion 13 -- 2.4.3 Humidity 13 -- 2.4.4 Exceeding Instrument Limits 14 -- 2.5 Functional Failures 14 -- 2.6 Systematic Failures 14 -- 2.7 Common-cause Failures 15 -- 2.8 Root-cause Analysis 15 -- Summary 16 -- Quiz. 17 -- References 17 -- Chapter 3 Failure States 19 -- 3.1 Overt and Covert Failures 19 -- 3.2 Directed Failures 20 -- 3.2.1 Failure Direction 20 -- viii Table of Contents -- 3.3 Directed Failure States 21 -- 3.4 What Failure States Indicate 22 -- Summary 24 -- Quiz. 24 -- References 25 -- Chapter 4 Logical/Analytical Troubleshooting Frameworks 27 -- 4.1 Logical/Analytical TroublEshooting Framework. 27 -- 4.2 Specific Troubleshooting Frameworks. 28 -- 4.3 How a Specific Troubleshooting Framework Works . 33 -- 4.4 Generic Logical/Analytical Frameworks 35 -- 4.5 A Seven-step Procedure 37 -- 4.5.1 STEP 1: Define the Problem 37 -- 4.5.2 STEP 2: Collect Information Regarding -- the Problem 39 -- 4.5.3 STEP 3: Analyze the Information 40 -- 4.5.4 STEP 4: Determine Sufficiency of -- Information 43 -- 4.5.5 STEP 5: Propose a Solution 47 -- 4.5.6 STEP 6: Test the Proposed Solution 47 -- 4.5.7 STEP 7: The Repair. 48 -- 4.6 An Example of How to Use the -- Seven-step Procedure 48 -- 4.6.1 STEP 1: Define the Problem 49 -- 4.6.2 STEP 2: Collect Information Regarding -- the Problem 49 -- 4.6.3 STEP 3: Analyze the Information 49 -- 4.6.4 STEP 4: Determine Sufficiency of -- Information 49 -- 4.6.5 STEP 5: Propose a Solution 49 -- 4.6.6 STEP 6: Test the Proposed Solution 49 -- 4.6.7 STEP 7: Repair 50 -- 4.7 Vendor Assistance Advantages and Pitfalls 50 -- 4.8 Why Troubleshooting Fails 50 -- 4.8.1 Lack of Knowledge 51 -- 4.8.2 Failure to Gather Data Properly. 51 -- 4.8.3 Failure to Look in the Right Places 51 -- 4.8.4 Dimensional Thinking 55 -- Summary 56 -- Quiz. 56 -- References 58 -- Troubleshooting ix -- Chapter 5 Other Troubleshooting Methods. 59 -- 5.1 Why Use Other Troubleshooting Methods? 59 -- 5.2 Substitution Method. 60 -- 5.3 Fault Insertion Method 60 -- 5.4 ¿Remove and Conquer¿ Method. 61 -- 5.5 ¿Circle the Wagons¿ Method 61 -- 5.6 Trapping 63 -- 5.7 Complex to Simple Method 64 -- 5.8 Consultation 65 -- 5.9 Intuition 65 -- 5.10 Out-of-the-Box Thinking 66 -- Summary 67 -- Quiz. 67 -- Chapter 6 Safety 69 -- 6.1 General Troubleshooting Safety Practices 69 -- 6.2 Human Error in Industrial Settings 71 -- 6.2.1 Slips or Aberrations 71 -- 6.2.2 Lack of Knowledge 71 -- 6.2.3 Overmotivation and Undermotivation 72 -- 6.2.4 Impossible Tasks 72 -- 6.2.5 Mindset. 72 -- 6.2.6 Errors by Others 72 -- 6.3 Plant Hazards Faced During Troubleshooting 73 -- 6.3.1 Personnel Hazards (Electrical). 73 -- 6.3.2 General Practices When Working With -- or Near Energized Circuits 76 -- 6.3.3 Static Electricity Hazards. 77 -- 6.3.4 Mechanical Hazards 77 -- 6.3.5 Stored Energy Hazards 79 -- 6.3.6 Thermal Hazards 79 -- 6.3.7 Chemical Hazards 79 -- 6.4 Troubleshooting in Electrically Hazardous -- (Classified) Areas 81 -- 6.4.1 Classification Systems 81 -- 6.4.2 Area Classification Standards. 85 -- 6.4.3 Troubleshooting in Electrically -- Hazardous Areas. 93 -- 6.5 Protection, Procedures, and Permit Systems 95 -- 6.5.1 Operations Notification 95 -- 6.5.2 Maintenance Procedures 96 -- x Table of Contents -- 6.5.3 Work Permits 97 -- 6.5.4 Loop Identification and System Interaction. 99 -- 6.5.5 Safety Instrumented Systems 99 -- 6.5.6 Critical Instruments. 101 -- Summary 102 -- Quiz. 102 -- References 105 -- Chapter 7 Tools and Test Equipment. 107 -- 7.1 Hand Tools 107 -- 7.2 Contact-type Test Equipment 108 -- 7.2.1 Volt-Ohm Meters (VOM) 108 -- 7.2.2 Digital Multimeters 109 -- 7.2.3 Oscilloscopes. 110 -- 7.2.4 Voltage Probes. 112 -- 7.2.5 Thermometers 112 -- 7.2.6 Insulation Testers 113 -- 7.2.7 Ground Testers 114 -- 7.2.8 Contact Tachometers 115 -- 7.2.9 Motor/Phase Rotation Meters 115 -- 7.2.10 Circuit Tracers 115 -- 7.2.11 Vibration Monitors 116 -- 7.2.12 Protocol Analyzers 116 -- 7.2.13 Test Pressure Gauges 116 -- 7.2.14 Portable Recorders 116 -- 7.3 Noncontact Test Equipment 118 -- 7.3.1 Clamp-on Amp Meters 118 -- 7.3.2 Static Charge Meters 119 -- 7.3.3 Magnetic Field Detectors 119 -- 7.3.4 Noncontact Proximity Voltage Detectors 119 -- 7.3.5 Magnetic Field/Current Detectors 120 -- 7.3.6 Circuit and Underground Cable Detectors . 120 -- 7.3.7 PhotoTachometers and Stroboscopes 120 -- 7.3.8 Clamp-On Ground Testers 121 -- 7.3.9 Infrared Thermometer Guns and -- Imaging Systems 121 -- 7.3.10 Leak Detectors 122 -- 7.4 Simulators/Process Calibrators 122 -- 7.5 Jumpers, Switch Boxes, and Traps 123 -- 7.6 Documenting Test Equipment and Tests 125 -- 7.7 Accuracy of Test Equipment 125 -- Summary 126 -- Troubleshooting xi -- Quiz. 126 -- References 128 -- Chapter 8 Troubleshooting Scenarios 129 -- 8.1 Mechanical Instrumentation. 129 -- 8.1.1 Mechanical Field Recorder, EXAMPLE 1 129 -- 8.1.2 Mechanical Field Recorder, EXAMPLE 2 130 -- 8.1.3 Mechanical Field Recorder, EXAMPLE 3 130 -- 8.2 Process Connections 130 -- 8.2.1 Pressure Transmitter, EXAMPLE 1 130 -- 8.2.2 Pressure Transmitter, EXAMPLE 2 131 -- 8.2.3 Temperature Transmitter 131 -- 8.2.4 Flow Meter (Orifice Type) 131 -- 8.3 Pneumatic Instrumentation 132 -- 8.3.1 Pneumatic Transmitter, EXAMPLE 1 132 -- 8.3.2 Pneumatic Transmitter, EXAMPLE 2 132 -- 8.3.3 Pneumatic Transmitter, EXAMPLE 3 133 -- 8.3.4 Pneumatic Transmitter, EXAMPLE 4 133 -- 8.3.5 Pneumatic Transmitter, EXAMPLE 5 134 -- 8.3.6 I/P (Current/Pneumatic) Transducer. 134 -- 8.4 Electrical Systems 134 -- 8.4.1 Electronic 4-20 mA Transmitter 134 -- 8.4.2 Computer-Based Analyzer 135 -- 8.4.3 Plant Section Instrument Power Lost. 136 -- 8.4.4 Relay System. 136 -- 8.5 Electronic Systems. 138 -- 8.5.1 Current Loops 138 -- 8.5.2 Voltage Loops 140 -- 8.5.3 Control Loops 141 -- 8.5.4 Ground Loops 142 -- 8.6 Valves 144 -- 8.6.1 Valve Leak-By, EXAMPLE 1 144 -- 8.6.2 Valve Leak-By, EXAMPLE 2 145 -- 8.6.3 Valve Oscillation. 145 -- 8.7 Calibration 145 -- 8.7.1 Low Reading on Flow Transmitter. 145 -- 8.7.2 Inaccurate Pay Meters. 146 -- 8.7.3 Plant Material Balance Off 146 -- 8.8 Programmable Electronic Systems 147 -- 8.8.1 Plc 147 -- 8.8.2 PLC Card. 147 -- 8.8.3 PLC Pump Out System 147 -- xii Table of Contents -- 8.9 Communication Loops 148 -- 8.9.1 Rs-232, Example 1 148 -- 8.9.2 Rs-232, Example 2 148 -- 8.9.3 Rs-485, Example 1 149 -- 8.9.4 Rs-485, Example 2 149 -- 8.9.5 Fieldbus 150 -- 8.9.6 Programmable Logic Controller, -- Remote Input-Output (PLC RIO) 150 -- 8.9.7 Communication Loop Has Noise Problems . 150 -- 8.9.8 Communication Loop Has Noise Problems . 151 -- 8.10 Transient Problems. 151 -- 8.10.1 DCS with PC Display 151 -- 8.10.2 PC Cathode-Ray Tube (CRT) 152 -- 8.10.3 Printer Periodically Goes Haywire 152 -- 8.11 Software. 153 -- 8.11.1 PLC-Controlled Machine Trips. 153 -- 8.11.2 PLC Relay ¿Race¿ Problem. 154 -- 8.11.3 FORTRAN Interface Program 154 -- 8.12 Flow Meters 154 -- 8.12.1 Flow Meter, EXAMPLE 1 154 -- 8.12.2 Flow Meter, EXAMPLE 2 155 -- 8.13 Level Meters 155 -- 8.13.1 Level Meter (D/P), EXAMPLE 1. 155 -- 8.13.2 Level Meter (D/P), EXAMPLE 2. 156 -- 8.13.3 Level Meter (Radar). 156 -- 8.13.4 Level Meter (Ultrasonic Probe) 157 -- Chapter 9 Troubleshooting Hints 159 -- 9.1 Mechanical Systems. 159 -- 9.2 Process Connections 159 -- 9.3 Pneumatic Systems 160 -- 9.4 Electronic Systems.
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|a 161 -- 9.5 Grounding 162 -- 9.6 Calibration Systems 163 -- 9.7 Tools and Test Equipment 163 -- 9.8 Programmable Electronic Systems 163 -- 9.9 Serial Communication Links (Loops) 165 -- 9.9.1 General Considerations 165 -- 9.9.2 Modbus. 168 -- 9.9.3 Communication Information Sources 169 -- 9.10 Safety Instrumented Systems (SIS) 169 -- Troubleshooting xiii -- 9.11 Critical Instrument Loops 170 -- 9.12 Electromagnetic Interference 170 -- 9.13 Valves 172 -- 9.14 Miscellaneous 173 -- Chapter 10 Aids to Troubleshooting 175 -- 10.1 Introduction. 175 -- 10.2 Maintainability 175 -- 10.2.1 Safety. 176 -- 10.2.2 Accessibility 176 -- 10.2.3 Testability 176 -- 10.2.4 Reparability 177 -- 10.2.5 Economy 177 -- 10.2.6 Accuracy. 177 -- 10.3 Drawings 177 -- 10.4 Tagging and Identification 181 -- 10.5 Equipment Files 182 -- 10.6 Manuals 182 -- 10.7 Maintenance Management Systems 182 -- 10.8 Vendor Technical Assistance 183 -- 10.9 Direct Vendor Access 183 -- 10.10 Maintenance Contracts 183 -- Summary 184 -- Quiz. 184 -- Appendix A Answers to Quizzes 187 -- Appendix B Relevant Standards 189 -- Appendix C Glossary 191 -- Index 211.
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|a Knovel
|b ACADEMIC - General Engineering & Project Administration
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| 590 |
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|a Knovel
|b ACADEMIC - Process Design, Control & Automation
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|a System failures (Engineering)
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|a Pannes.
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|a System failures (Engineering)
|2 fast
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|i Print version:
|a Mostia, William L.
|t Troubleshooting.
|b 2nd ed.
|d Research Triangle Park, NC : ISA, ©2006
|w (DLC) 2005029959
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| 830 |
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0 |
|a ISA technician series.
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| 856 |
4 |
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|u https://appknovel.uam.elogim.com/kn/resources/kpTATGE004/toc
|z Texto completo
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| 938 |
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|a Books 24x7
|b B247
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|a ProQuest MyiLibrary Digital eBook Collection
|b IDEB
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|a YBP Library Services
|b YANK
|n 13003246
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|b IZTAP
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