Molding Simulation
Autor principal: | |
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Otros Autores: | , |
Formato: | Electrónico eBook |
Idioma: | Inglés |
Publicado: |
M�unchen :
Hanser,
2022.
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Edición: | 2nd ed. |
Tabla de Contenidos:
- Intro
- Acknowledgments
- Preface
- Contents
- 1 Overview of Plastics Molding
- Che-Ping (Barton) Lin
- 1.1 Introduction to Injection Molding
- 1.1.1 The Systems of Injection Molding
- 1.1.1.1 The Cycle of Injection Molding
- 1.1.1.2 Injection Machine
- 1.1.2 Defects in Injection Molded Products
- 1.1.2.1 Short Shot
- 1.1.2.2 Warp
- 1.1.2.3 Flash
- 1.1.2.4 Sink Mark and Void
- 1.1.2.5 Air Trap
- 1.1.2.6 Burn Mark
- 1.1.2.7 Delamination
- 1.1.2.8 Fish Eye
- 1.1.2.9 Flow Mark
- 1.1.2.10 Stress Mark
- 1.1.2.11 Hesitation
- 1.1.2.12 Jetting
- 1.1.2.13 Splay
- 1.1.2.14 Weld Line
- 1.2 Core Values of Molding Simulation
- 1.2.1 Application of CAE Technology in Injection Molding
- 2 Material Properties of Plastics
- Chen-Chieh (Jye) Wang
- 2.1 Overview
- 2.2 Rheological Properties
- 2.2.1 Viscosity
- 2.2.1.1 Effects of Non-Newtonian and Molecular Conformation
- 2.2.1.2 Effects of Shear Rate
- 2.2.1.3 Effects of Temperature
- 2.2.1.4 Effects of Pressure
- 2.2.1.5 Theoretical Models
- 2.2.1.6 Viscosity Properties of Plastics
- 2.2.2 Viscoelastic Fluids
- 2.2.2.1 Viscoelastic Behavior
- 2.2.2.2 Theoretical Models
- 2.2.2.3 Measurement of Viscoelasticity
- 2.3 Thermodynamic and Thermal Properties
- 2.3.1 Specific Heat Capacity
- 2.3.2 Melting Point and Glass Transition Temperatures
- 2.3.3 PVT Equation of State
- 2.3.3.1 Definition
- 2.3.3.2 Data Interpretation
- 2.3.3.3 Theoretical Models
- 2.3.3.4 Effects of Non-Equilibrium State on PVT
- 2.3.4 Thermal Conductivity and Heat Transfer Coefficient
- 2.3.4.1 Definition
- 2.3.4.2 Theoretical Models
- 2.3.4.3 Data Interpretation
- 2.3.4.4 Mold-Melt Contact and Heat Transfer Coefficient (HTC)
- 2.4 Mechanical Properties
- 2.4.1 Stress and Strain of Plastics
- 2.4.2 Solid-Like Viscoelasticity
- 2.4.3 Theoretical Model
- 2.4.4 Data Interpretation
- 2.5 Kinetic Properties
- 2.5.1 Crystalline
- 2.5.2 Theoretical Models
- 2.5.3 Effects of Cooling Rate on Crystallization
- 2.6 Curing Kinetics
- 2.6.1 Curing Phenomenon
- 2.6.2 Theoretical Models
- 2.6.3 Curing Effect on Viscosity
- 2.6.4 Data Interpretation
- 3 Part and Mold Design
- Tsai-Hsin (Sam) Hsieh, Yao-Chen (Cloud) Tsai, Yao-Wei (Willie) Chuang
- 3.1 Part Design
- 3.1.1 Golden Rule: Uniform Wall Thickness
- 3.1.2 Wall Thickness versus Flow Length
- 3.1.3 Radius/Fillets and Chamfer Angle
- 3.1.4 Rib and Boss
- 3.1.5 Draft Angle
- 3.1.6 Design for Manufacturing (DFM)
- 3.1.7 Summary
- 3.2 Mold Design
- 3.2.1 Basics
- 3.2.2 Gate Design
- 3.2.2.1 Gate Number
- 3.2.2.2 Gate Location
- 3.2.2.3 Gate Types
- 3.2.3 Runner Design
- 3.2.3.1 Runner Shape and Dimension
- 3.2.3.2 Multi-Cavity Runner Design
- 3.2.4 Cooling Design
- 3.2.5 Others
- 3.2.5.1 Ejector System
- 3.2.5.2 Venting Design
- 4 Process Conditions
- Chuan-Wei (Arvid) Chang
- 4.1 Introduction to the Injection Molding Cycle