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Always making progress : the fundamentals of continuous improvement for the process industry /

This book guides process-industry professionals from the implementation of the basic foundations of Continuous Improvement (CI) through to an organization where CI is a "way of life" and a defining feature of the culture of the organization. The readers of this book are seeking solutions t...

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Detalles Bibliográficos
Clasificación:Libro Electrónico
Autor principal: Madden, Ian (Autor)
Formato: Electrónico eBook
Idioma:Inglés
Publicado: New York : Productivity Press, 2022.
Edición:1st.
Temas:
Acceso en línea:Texto completo (Requiere registro previo con correo institucional)

MARC

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520 |a This book guides process-industry professionals from the implementation of the basic foundations of Continuous Improvement (CI) through to an organization where CI is a "way of life" and a defining feature of the culture of the organization. The readers of this book are seeking solutions to such pressing issues as: • Eliminating accidents and near misses. • Reducing customer complaints. • Improving customer delivery performance. • Elimination of accidents and near misses. • Reducing customer complaints. • Improving customer delivery performance. • Introducing new products. • Improving staff productivity. • Removing costs to meet the budget. • Dealing with absence and poor morale. • Improving staff retention. This book provides them with guidance on how to address issues in these areas in a way that enables improvements to be realized quickly but not at the expense of a long-term goal of a sustainable Continuous Improvement culture. In addition, this book presents the implementation of CI as a cyclical journey with no endpoint. The stages are ordered in a sequence that enables the reader to get started in their area of the company and build up the elements without the need for an overall organizational strategy at the beginning. Continuous Improvement is a vast subject with many takes on principles, approaches, and tools. This book is about how all the fundamentals of these areas fit together and, as such, covers only some of them. However, within the bibliography, I have signposted the books that have guided me during my career and which go into the principles, approaches, and tools further. 
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880 |6 500-00/$1  |a <P>Table of Contents</P><P>List of Figures</P><P>List of Tables</P><P>Foreword</P><P>Acknowledgements</P><P>Author Biography</P><P>Chapter 1: Introduction</P><P>Chapter 2: How this Manual is Structured</P><P>Chapter 3: Business Analysis</P><OL><P><LI>Scoping Review</LI><P></P><P><LI>Prepare Proposal</LI><P></P><P><LI>Final Pre-Analysis Activities</LI><P></P><P><LI>Developing the Analysis Plan</LI><P></P><P><LI>Historical Performance Data Review</LI><P></P><P><LI>Activity Studies</LI><P></P><P><LI>Organisation Review</LI><P></P><P><LI>Final Proposal Report</LI><P></P><P><LI>Project Handover</LI><P></P></OL><P>Chapter 4: Operational Management Facilitation</P><OL><P><LI>Determine the KPI Structure</LI><P></P><P><LI>Identify the Review Structure</LI><P></P><P><LI>Create Terms of Reference</LI><P></P><P><LI>Build Visual Management</LI><P></P><P><LI>Train and Coach Teams</LI><P></P><P><LI>Ensure Sustainability</LI><P></P></OL><P>Chapter 5: Fundamental Continuous Improvement Tools</P><OL><P><LI>Data Capture Systems</LI><P></P><P><LI>The Continuous Improvement Plan</LI><P></P><P><LI>Brainstorming</LI><P></P><P><LI>Data and Facts: Identifying Top Losses and Opportunities</LI><P></P><P><LI>Detailed Process Mapping</LI><P></P><P><LI>Line of Site and 3C Thinking</LI><P></P><P><LI>5 Whys and Fishbone Diagram</LI><P></P><P><LI>7+1 Wastes Review</LI><P></P><P><LI>Voice of the Customer</LI><P></P><P><LI>Prioritisation Using Impact and Effort Analysis</LI><P></P><P><LI>Problem Solving Levels</LI><P></P><P><LI>Basic Problem Solving</LI><P></P><P><LI>Standard Routines</LI><P></P><P><LI>5S</LI><P></P></OL><P></P><P> </P><P> </P><P>Chapter 6: Strategy Deployment Facilitation</P><OL><P><LI>Gather the Information</LI><P></P><P><LI>Identify Business Priorities</LI><P></P><P><LI>Identify Objectives</LI><P></P><P><LI>Consult and Enhance</LI><P></P><P><LI>Identify Prioritise Assign</LI><P></P><P><LI>Review and Manage</LI><P></P></OL><P>Chapter 7: Improvement Activities and Projects</P><OL><P><LI>Value Stream Mapping</LI><P></P><P><LI>CI Project Management</LI><P></P><P><LI>DMAIC</LI><P></P><P><LI>Kaizen Event</LI><P></P><P><LI>A3 Thinking</LI><P></P><P><LI>Set Up Time Reduction</LI><P></P><P><LI>Levelling the Schedule</LI><P></P><P><LI>Failure Mode and Effects Analysis</LI><P></P><P><LI>Line Balancing</LI><P></P><P><LI>Total Productive Maintenance</LI><P></P></OL><P>Chapter 8: Skills and Culture Development</P><OL><P><LI>Managing Behaviour</LI><P></P><P><LI>How to check if the organisation is ready?</LI><P></P><P><LI>What if Continuous Improvement has failed a few times?</LI><P></P><P><LI>How do I know if I am keeping to the right direction?</LI><P></P><P><LI>How do I hook in all of the departments?</LI><P></P><P><LI>Creating the right environment</LI><P></P><P><LI>Barriers</LI><P></P><P><LI>Application of Psychology</LI><P></P><P><LI>Use of Consultants</LI><P></P><P><LI>How to sell Lean to the Food Industry?</LI><P></P></OL><P>Bibliography</P><P>Index</P> 
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