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Principles of Metal Casting, Third Edition /
Addresses the latest advances in the field such as melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. New chapters cover solidification modeling, casting defects, and zinc and zinc alloys. Detailed photographs, illustrations, tables, and equatio...
| Clasificación: | Libro Electrónico |
|---|---|
| Autores principales: | , |
| Formato: | Electrónico eBook |
| Idioma: | Inglés |
| Publicado: |
New York, N.Y. :
McGraw-Hill Education,
[2014].
|
| Edición: | 3rd edition. |
| Temas: | |
| Acceso en línea: | Texto completo |
Tabla de Contenidos:
- Cover
- Title Page
- Copyright Page
- Contents
- Contributors
- Preface
- Acknowledgments
- 1 Introduction
- Advantages of Casting Process
- The Foundry Industry
- Future of the Casting Industry
- Education and Training in the Foundry Industry
- References
- 2 Patterns
- Introduction
- Patternmaking
- CAD CAM
- CNC Machined Foundry Tooling
- Pattern Materials
- Pattern Coatings and Release Agents
- Rapid Prototyping
- Types of Patterns
- Pattern Allowances
- Functions of Patterns
- Core Boxes
- References
- 3 Casting Processes
- Introduction
- Foundry Equipment for Reusable Molds
- Single Use Molds
- Chemically Bonded Molds and Cores
- Loose Sand Processes
- Cores and Molding Aids
- Sand Reclamation
- References
- 4 Solidification of Metals and Alloys
- Introduction
- Distribution Coefficient and Constitutional Undercooling
- Freezing of a Pure Metal
- Freezing of Alloys
- Directional Solidification
- Other Forms of Solidification
- Other Casting Characteristics Related to the Freezing Mechanism
- References
- 5 Gating and Risering of Castings
- Definition of Runner System
- Runner System Design
- Types of Gates
- Design of Gating System
- Factors Involved in Runner System Design
- Bernoulli?s Theorem
- Choke Calculation
- Elimination of Slag and Dross
- Economy and Ease of Removal of Gates and Sprues
- Filtration
- Risers/Risering Systems
- Grouping of Castings
- Chills
- Special Conditions Arising from Joining Sections
- References
- 6 Casting Process Simulation
- Traditional Methods of Gating and Riser Design
- History of Casting Process Simulation
- The Basics
- The Simulation Methods
- Filling and Solidification Simulation
- Microstructure Prediction
- Stresses and Distortion
- Mechanical Properties
- Heat Treatment and Machining Process
- Sand Simulation
- Simulation as Development Tool
- Hardware
- Autonomous Optimization
- Further Reading
- 7 Aluminum and Aluminum Alloys
- Introduction
- Advantages of Aluminum Alloys
- Limitations
- Alloy Groups
- Alloying Principles
- Major Alloying Elements
- Minor Alloying Elements and Impurities
- Physical Metallurgy
- Structure Control
- Porosity
- Shrinkage Porosity
- Inclusions
- Degassing
- Drossing
- Melting and Melt Handling
- Casting Processes
- Heat Treatment
- Mechanical and Physical Properties
- Corrosion Resistance
- Postcasting Operations
- References
- 8 Copper and Copper Alloys
- Introduction
- Advantages of Copper Alloys
- Alloying Principles
- Minor Additions
- Alloying Systems and Specifications
- Bronzes
- Copper-Nickel Alloys
- Physical Metallurgy
- Heat Treatment
- Melting and Melt Handling
- Casting Processes
- Post-Casting Operations
- References.
- 9 Magnesium and Magnesium Alloys
- Introduction
- Magnesium Alloys
- Major Alloying Elements
- Minor Alloying Additions
- Impurities
- Alloy Groups
- Physical Metallurgy
- Casting Processes
- Heat Treatment
- Gas in Mg Alloys
- Melting and Melt Handling
- Mechanical and Physical Properties
- Alloys without Zirconium
- Alloys with Zirconium
- Die-Cast Alloys
- Creep-Resistant Alloys
- References
- 10 Zinc and Zinc Alloys
- Introduction
- Alloying Additions
- Types of Alloys
- Physical Metallurgy
- Heat Treatment
- Melting and Melt Handling
- Casting Processes
- Postcasting Operations
- Mechanical and Physical Properties
- References
- 11 Cast Irons
- Introduction
- Examples of Iron Castings
- Various Types of Cast Irons?Definitions
- Microstructures of Cast Irons
- Melting and Melt Handling of Cast Irons
- Graphitic Cast Irons
- Factors Affecting Solidification of Cast Irons
- Deleterious Graphite Shapes
- Alloying Elements
- Ladle Treatments Using Master Alloys
- Pure Magnesium Treatment Methods
- Solid-State Transformation
- Foundry Practice
- Postcasting Operations
- Physical and Mechanical Properties of Cast Irons
- References
- 12 Steel Castings
- Introduction
- Steel Melting in the Foundry
- Ellingham Diagram for Oxides
- Gating and Pouring Systems
- Risering Design
- Solidification Process
- Molds and Cores for Steel Castings
- Postcasting Processes
- Heat Treatment of Steel
- Alloy Steels
- Production Heat-Treating
- Nondestructive Testing
- Metallurgy of Cast Steel
- Control of Properties
- References
- 13 Cleaning and Inspection
- Cleaning Operations and Equipment
- Trimming and Sizing
- Grinding
- Casting Inspection
- References
- 14 Casting Defects
- Introduction
- Defect Identification
- Tools for Defect Analysis
- Key Casting Defects
- Sand
- Defects Typical on Ferrous Castings
- Defects Typical on Copper Castings
- Defects Typical on Aluminum Castings
- Defects Typical on Magnesium Castings
- References
- Index
- A
- B
- C
- D
- E
- F
- G
- H
- I
- J
- K
- L
- M
- N
- O
- P
- R
- S
- T
- U
- V
- W
- X
- Y
- Z.