Manufacturing engineering handbook /

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This thoroughly updated resource offers complete details on traditional, advanced, and emerging manufacturing engineering processes. All new topics include cloud computing, Internet of Things, 3D printing, nano manufacturing and advanced manufacturing, and operations research.

Detalles Bibliográficos
Clasificación:Libro Electrónico
Autor principal: Geng, Hwaiyu (Autor)
Formato: Electrónico eBook
Idioma:Inglés
Publicado: ?2016.
Edición:2nd edition.
Temas:
Production engineering.
Acceso en línea:Texto completo
Tabla de Contenidos:
  • A. Dedication
  • B. Contributors
  • C. Preface
  • D. Acknowledgments
  • E. Technical Advisory Board Members
  • A. PART 1: PRODUCT DEVELOPMENT AND DESIGN
  • 1. Advanced Manufacturing with Cloud, Internet of Things, and Sustainability
  • INTRODUCTION
  • ADVANCED MANUFACTURING AND SUSTAINABLE MANUFACTURING
  • ADVANCED MANUFACTURING TECHNOLOGIES
  • ADVANCED MANUFACTURING AND GLOBAL MANUFACTURING
  • INTERNET OF THINGS AND ADVANCED MANUFACTURING
  • SUSTAINABLE MANUFACTURING
  • THE FUTURE OF ADVANCED MANUFACTURING
  • CONCLUSION
  • REFERENCES
  • FURTHER READING
  • 2. Global Manufacturing
  • THE RISE OF GLOBAL MANUFACTURING
  • THE GLOBAL MANUFACTURING ENTERPRISE
  • INNOVATIVE PRODUCTS FOR GLOBAL MARKETS
  • MANUFACTURING SYSTEMS
  • BUSINESS MODELS FOR GLOBAL MANUFACTURING ENTERPRISES
  • MANUFACTURING PARADIGM TRANSITIONS OVER TIME
  • ACKNOWLEDGMENT
  • REFERENCES
  • 3. Design for Manufacture and Assembly
  • INTRODUCTION
  • MAXIMUM PART SIZE
  • DESIGN FOR DRILLING
  • DESIGN FOR MILLING
  • DESIGN FOR TURNING
  • DESIGN FOR SHEET METAL FABRICATION
  • DESIGN FOR INJECTION MOLDING
  • DESIGN FOR ADDITIVE MANUFACTURING
  • DESIGN FOR ASSEMBLY
  • CONCLUSION
  • FURTHER READING
  • 4. Design of Experiments
  • INTRODUCTION
  • BRIEF HISTORY OF DESIGN OF EXPERIMENTS
  • STATISTICAL METHODS INVOLVED
  • DEFINITIONS
  • OBJECTIVES OF EXPERIMENTAL DESIGNS
  • SELECTION OF AN EXPERIMENTAL DESIGN
  • ANOVA-BASED EXPERIMENTAL DESIGNS
  • SINGLE-FACTOR DESIGN OR COMPLETELY RANDOMIZED DESIGN
  • CALCULATIONS FOR SINGLE-FACTOR ANOVA TABLES
  • SINGLE-FACTOR ANOVA TABLE
  • TWO-FACTOR DESIGN OR RANDOMIZED BLOCK DESIGN
  • CALCULATIONS FOR TWO-FACTOR ANOVA TABLES
  • TWO-FACTOR ANOVA TABLE
  • TWO-FACTOR WITH INTERACTION DESIGN
  • CALCULATIONS FOR TWO FACTOR WITH INTERACTION ANOVA TABLES
  • TWO FACTOR WITH INTERACTION ANOVA TABLE
  • FACTORIAL BASE EXPERIMENTAL DESIGNS
  • FULL FACTORIAL OF TWO FACTORS AT TWO LEVELS (2^2) DESIGN
  • FULL FACTORIAL 2^2 DESIGN WITH TWO REPLICATIONS
  • FULL FACTORIAL 2^2 DESIGN?LINEAR EQUATION MODEL
  • FULL FACTORIAL 2^2 DESIGN CALCULATIONS
  • OBSERVATIONS
  • FULL FACTORIAL THREE FACTOR WITH TWO LEVELS (2^3) DESIGNS
  • GRAPHICAL AND STATISTICAL ANALYSIS OF A FULL FACTORIAL 2^3 DESIGN
  • SOFTWARE APPLICATION EXAMPLE
  • ADDITIONAL THOUGHTS ON FACTORIAL DESIGNS
  • FURTHER READING.
  • 5. Design for Six Sigma
  • INTRODUCTION AND MOTIVATION
  • THE DFSS METHODOLOGY
  • THE IDENTIFY PHASE
  • THE DESIGN PHASE
  • THE OPTIMIZE PHASE
  • THE VALIDATE PHASE
  • COMPARING DFSS WITH OTHER STRATEGIES
  • DEPLOYING DFSS
  • REFERENCES
  • 6. Value Engineering
  • HISTORY
  • IMPORTANCE OF VALUE ENGINEERING IN TODAY'S MARKET
  • WHAT IS VALUE ENGINEERING
  • PUTTING VALUE ENGINEERING TO PRACTICE
  • APPLICATION OF VE
  • FURTHER READING
  • 7. Basic Tools for Tolerance Analysis of Mechanical Assemblies
  • PART I: INTRODUCTION TO TOLERANCE ANALYSIS OF ASSEMBLIES?1D
  • PART 2: INTRODUCTION TO 2D TOLERANCE ANALYSIS OF ASSEMBLY
  • PART 3: INTRODUCTION TO ANALYSIS OF 2D ASSEMBLY TOLERANCE MODELS
  • FURTHER READING
  • 8. Quality Function Deployment
  • INTRODUCTION
  • METHODOLOGY
  • THE EXPANDED HOUSE OF QUALITY
  • EXAMPLE
  • SUMMARY
  • REFERENCES
  • FURTHER READING
  • B. PART 2: MANUFACTURING AUTOMATION AND TECHNOLOGIES
  • 9. Computer-Aided Design and Manufacturing
  • BOUNDARY REPRESENTATIONS AND FREE-FORM SURFACE DESIGN
  • FREE-FORM GEOMETRY MANUFACTURING TECHNIQUES
  • THE MANUFACTURING STEPS: ANALYSIS FOR MANUFACTURING
  • PENDING CHALLENGES
  • CONCLUSIONS
  • REFERENCES
  • 10. CNC Control
  • INTRODUCTION
  • PRINCIPLE AND FUNDAMENTALS
  • MULTIPATH PROCESSING
  • NETWORK INTEGRATION
  • SIMULATION
  • OPERATION, SAFETY, AND MAINTENANCE
  • GREEN MANUFACTURING AND ENERGY SAVINGS
  • FUTURE TRENDS AND CONCLUSIONS
  • ACKNOWLEDGMENTS
  • FURTHER READINGS
  • 11. Adaptive Control for Machining Operations
  • INTRODUCTION
  • PRINCIPLE AND TECHNOLOGY
  • APPLICATION
  • FINANCIALS
  • FUTURE AND CONCLUSIONS
  • FURTHER READING
  • 12. Manufacturing Simulation
  • INTRODUCTION
  • SIMULATION CONCEPTS
  • SIMULATION APPLICATIONS
  • CONDUCTING A SIMULATION STUDY
  • ECONOMIC JUSTIFICATION OF SIMULATION
  • FUTURE AND SOURCES OF INFORMATION ON SIMULATION
  • SUMMARY
  • REFERENCES
  • 13. Foundations of Microsystems (MEMS) Manufacturing
  • INTRODUCTION
  • TECHNOLOGY FUNDAMENTALS OF MEMS
  • HOW ARE MEMS MADE?
  • WHAT ARE THE APPLICATIONS OF MEMS?
  • MEMS IS A GREEN TECHNOLOGY
  • FUTURE TRENDS
  • CONCLUSIONS
  • REFERENCES
  • FURTHER INFORMATION.
  • 14. Nanotechnology and Nanomanufacturing
  • INTRODUCTION
  • WHAT IS NANOTECHNOLOGY?
  • WHY NANOTECHNOLOGY IS IMPORTANT
  • HISTORY OF NANOTECHNOLOGY
  • FUNDAMENTAL METHODS OF FABRICATION ON THE NANOSCALE
  • NANOTECHNOLOGY METROLOGY
  • NANOTECHNOLOGY MANUFACTURING
  • APPLICATIONS AND MARKETS
  • THE RELATIONSHIP BETWEEN MEMS AND NANOTECHNOLOGY
  • FUTURE DIRECTIONS AND RESEARCH
  • IMPLICATIONS AND REGULATIONS
  • CONCLUSIONS
  • REFERENCES
  • 15. Additive Manufacturing or 3D Scanning and Printing
  • INTRODUCTION
  • THE RISE OF ADDITIVE MANUFACTURING
  • SCANNING
  • COMPUTER AIDED DESIGN AND COMPUTER ASSISTED MODELING
  • ADDITIVE MANUFACTURING/3D PRINTING MATERIALS
  • ADDITIVE MANUFACTURING/3D PRINTING APPLICATIONS
  • SUPPLY CHAIN AND "ON-DEMAND" MANUFACTURING
  • GREEN ADDITIVE MANUFACTURING
  • FUTURE GROWTH AND CAPABILITIES
  • REFERENCES
  • RESOURCES
  • FURTHER READING
  • C. PART 3: HOT AND COLD WORKING, WELDING, AND FABRICATION
  • 16. Heat Treatment: Principles and Practices
  • PRINCIPLES OF HEAT TREATMENT
  • FERROUS HEAT TREATMENT
  • NONFERROUS HEAT TREATMENT
  • HEAT-TREATMENT EQUIPMENT
  • REFERENCES
  • FURTHER READING
  • 17. Metalcasting Processes
  • INTRODUCTION
  • METALCASTING PROCESSES
  • CASTING ECONOMICS
  • ENVIRONMENTAL AND SAFETY CONTROL
  • FURTHER READING
  • 18. Powder Metallurgy
  • INTRODUCTION
  • POWDER METALLURGY PROCESSES
  • PART DESIGN CONSIDERATIONS
  • MATERIALS AND PROPERTIES
  • COMPARISON TO COMPETING METALWORKING TECHNOLOGIES
  • CONCLUSION
  • REFERENCES
  • INFORMATION RESOURCES
  • 19. Welding, Brazing, and Thermal Cutting
  • INTRODUCTION
  • THE ESSENCE OF WELDING
  • ARC WELDING PROCESSES
  • OXYFUEL GAS WELDING
  • HIGH ENERGY BEAM WELDING
  • RESISTANCE WELDING
  • SOLID-STATE WELDING
  • OTHER WELDING PROCESSES
  • SOLDERING AND BRAZING
  • WELDING AND MATERIAL CONSIDERATIONS
  • WELDING COSTS
  • NONDESTRUCTIVE WELD TESTING
  • WELDING SAFETY
  • BIBLIOGRAPHY
  • FURTHER READING
  • 20. Pressworking
  • INTRODUCTION
  • COMMON PRESSWORKING PROCESSES
  • TOOLING FUNDAMENTALS
  • PRESS FUNDAMENTALS
  • COMMON MATERIALS FOR PRESSWORKING
  • SAFETY CONSIDERATIONS FOR PRESSWORKING
  • TECHNOLOGY TRENDS AND DEVELOPMENTS
  • FURTHER READING.
  • 21. Laser Materials Processing
  • OVERVIEW
  • UNDERSTANDING OF LASER ENERGY
  • LASER SAFETY
  • LASER-MATERIAL-PROCESSING SYSTEMS
  • LASER MACHINING PROCESSES
  • REVIEW OF OTHER LASER-MATERIAL-PROCESSING APPLICATIONS
  • CONCLUDING REMARKS
  • REFERENCES
  • 22. Abrasive Jet Machining
  • INTRODUCTION
  • THE CUTTING PROCESS
  • EQUIPMENT
  • SAFETY
  • REFERENCES
  • FURTHER READING
  • D. PART 4: METALWORKING
  • 23. Metalcutting, Turning, and Milling
  • MECHANICS OF METAL CUTTING
  • TURNING
  • MILLING
  • FAILURE ANALYSIS
  • OPERATING CONDITIONS
  • REFERENCES
  • FURTHER READING
  • ACKNOWLEDGMENT
  • 24. Holemaking
  • INTRODUCTION
  • METHODS FOR MACHINING HOLES
  • DRILLING HOLES
  • DRILL TYPES
  • MILLING HOLES AND CAVITIES
  • MILLING METHODS
  • BORING
  • BORING METHODS
  • REAMING, SKIVING, AND ROLLER BURNISHING
  • DEEP-HOLE MACHINING
  • FURTHER READING
  • 25. Threading
  • INTRODUCTION
  • METHODS FOR CUTTING SCREW THREADS
  • ESTABLISHING THE METHOD AND OPERATION
  • THREAD TURNING
  • THREAD MILLING
  • THREAD WHIRLING
  • FURTHER READING
  • 26. Rolling Process
  • ROLLING PROCESS BACKGROUND
  • GENERAL CHARACTERISTICS OF THE ROLLING PROCESS
  • ROLLING SYSTEM GEOMETRICS AND CHARACTERISTICS
  • PROCESS ECONOMIC AND QUALITY BENEFITS
  • ROLLABLE FORMS
  • ROLLING MATERIALS
  • ROLLING BLANK REQUIREMENTS AND RELATED EFFECTS
  • DIE AND TOOL WEAR
  • ROLLING EQUIPMENT
  • PROCESS CONTROL AND GAGING
  • OPERATIONAL USES OF ROLLING
  • FUTURE DIRECTIONS
  • FURTHER READING
  • 27. Tapping
  • INTRODUCTION
  • MACHINES USED FOR TAPPING AND TAP HOLDERS
  • TAP NOMENCLATURE
  • INFLUENCE OF MATERIAL AND HOLE CONDITION
  • EFFECTS OF HOLE SIZE
  • WORKPIECE FIXTURING
  • TAP LUBRICATION
  • DETERMINING CORRECT TAPPING SPEEDS
  • 28. Fundamentals of Gear and Gear Manufacturing
  • BACKGROUND
  • DIFFERENT KIND OF GEARS
  • PROFILE
  • GEAR NOMENCLATURE
  • GEAR MANUFACTURING
  • FURTHER READING
  • 29. Grinding Technology
  • GRINDING FUNDAMENTALS
  • HIGH-PERFORMANCE GRINDING USING CONVENTIONAL ABRASIVE WHEELS
  • HIGH-PERFORMANCE GRINDING USING CBN GRINDING WHEELS
  • ACKNOWLEDGMENTS
  • REFERENCES
  • FURTHER READING
  • 30. Electrical Discharge Machining and Electrochemical Machining
  • EDM
  • THE PRINCIPLE OF EDM
  • TYPES OF DIE-SINKING EDM MACHINE
  • TYPES OF WIRE EDM MACHINE
  • USE OF DIE-SINKING EDM
  • ECM
  • ECM APPLICATIONS
  • ADVANTAGES AND DISADVANTAGES OF ECM
  • CONCLUSION
  • FURTHER READING
  • E. PART 5: ROBOTICS AND MACHINE VISION.
  • 31. Robotics and Automation
  • INTRODUCTION
  • ROBOTICS PRINCIPLES AND FUNDAMENTALS
  • COMMON TYPES OF INDUSTRIAL ROBOTS
  • WELDING ROBOTS
  • PICKING, PACKING, AND PALLETIZING
  • ROBOTIC LOADING AND UNLOADING?MACHINE TENDING
  • ROBOT VISION SYSTEMS
  • ROBOT OPERATIONS, SAFETY, AND MAINTENANCE
  • GREEN MANUFACTURING AND ENERGY SAVINGS
  • CONCLUSIONS AND FUTURE TRENDS
  • FURTHER READING
  • 32. Machine Vision
  • INTRODUCTION
  • OPERATING PRINCIPLES
  • ELEMENTS OF A MACHINE VISION SYSTEM
  • MACHINE VISION WORKING WITH ROBOTS
  • VISION SYSTEMS FOR INSPECTION
  • AUTOMATION CONSIDERATIONS
  • GREEN TECHNOLOGY CONSIDERATIONS
  • TRENDS IN MACHINE VISION TECHNOLOGY
  • FURTHER READING
  • F. PART 6: COMPOSITES, PLASTIC PROCESSES, AND MOLDMAKING
  • 33. Polymer-Composites Manufacturing Processes
  • INTRODUCTION TO COMPOSITES
  • FIBER-REINFORCED THERMOSET MOLDING PROCESSES
  • FIBER-REINFORCED THERMOPLASTICS
  • VACUUM BAGGING TECHNIQUES
  • RESIN-TRANSFER MOLDING TECHNIQUES
  • STRUCTURAL REACTION INJECTION MOLDING
  • CONTINUOUS FIBER-REINFORCED COMPOSITES PREPREG LAYUP
  • FILAMENT WINDING
  • PULTRUSION
  • BRAIDING
  • TAILORED FIBER PLACEMENT
  • HYBRID COMPOSITES
  • OUTLOOK
  • REFERENCES
  • 34. Plastic Molding Processes
  • INTRODUCTION
  • GENERAL CONSIDERATIONS FOR MOLDING PROCESSES
  • THERMOSET MOLDING PROCESS
  • THERMOPLASTIC MOLDING PROCESSES
  • EVOLUTION OF THE INJECTION MOLDING MACHINE
  • NEW APPROACHES IN PLASTIC MOLDING
  • A SHORT REVIEW OF DIE CASTING
  • REFERENCES
  • FURTHER READING
  • 35. Injection Molds for Thermoplastics
  • INTRODUCTION
  • INJECTION MOLD COMPONENT DEFINITIONS
  • PART DESIGN
  • PRODUCTION RATE
  • TYPES OF MOLDS
  • CAVITY LAYOUTS
  • HOT RUNNER SYSTEMS
  • STEELS COMMON TO MOLD MANUFACTURING
  • MOLD MANUFACTURING
  • FURTHER READING
  • G. PART 7: MANUFACTURING SYSTEM DESIGN
  • 36. Lean Manufacturing
  • INTRODUCTION
  • CONCEPT OF LEAN MANUFACTURING
  • LEAN PRODUCTION AS A CORPORATE CULTURE
  • METHODOLOGY AND TOOLS
  • PROCEDURE FOR IMPLEMENTATION OF LEAN PRODUCTION
  • FUTURE WITH ADVANCED TPM AND LEAN ORGANIZATION
  • FURTHER READING
  • 37. Six Sigma and Lean Manufacturing
  • OVERVIEW
  • SIX SIGMA OVERVIEW
  • CONCEPT AND PHILOSOPHY OF SIX SIGMA
  • THE HISTORY OF SIX SIGMA
  • THE STRATEGIC CONCEPT FOR SUCCESSFUL SIX SIGMA
  • ROLES AND ACCOUNTABILITIES IN A SIX SIGMA ORGANIZATION
  • THE TACTICAL APPROACH FOR SIX SIGMA
  • OBSTACLES IN SIX SIGMA IMPLEMENTATION
  • OPPORTUNITIES WITH SUCCESSFUL SIX SIGMA
  • SIX SIGMA AND LEAN MANUFACTURING
  • CONCLUSION
  • REFERENCES
  • FURTHER READING.
  • 38. Flexible Manufacturing Systems
  • INTRODUCTION
  • FMS DEFINITION
  • FMS PERFORMANCE
  • APPLICATIONS
  • JUSTIFICATION AND DESIGN
  • IMPLEMENTATION
  • OPERATION
  • SUMMARY
  • FURTHER READING
  • 39. Assembly System Design
  • INTRODUCTION
  • TYPE OF ASSEMBLY SYSTEMS
  • ASSEMBLY SYSTEM DESIGN PROCEDURE
  • AUTOMATED INSPECTION AND SYSTEM LAUNCH
  • SUMMARY AND FUTURE TREND
  • REFERENCES
  • 40. Work Cell Design
  • OVERVIEW
  • BACKGROUND
  • TYPES OF MANUFACTURING CELLS
  • HOW TO PLAN A MANUFACTURING CELL
  • VALUE STREAM AND MULTICELL INSTALLATIONS
  • CHECKLIST FOR CELL PLANNING AND DESIGN
  • CONCLUSIONS AND FUTURE TRENDS
  • REFERENCES
  • FURTHER READING
  • H. PART 8: INDUSTRIAL ENGINEERING
  • 41. Quality: Inspection, Test, Risk Management, and SPC
  • ISO 31000:2009 WILL IMPACT WHAT YOU DO
  • QUALITY
  • INTRODUCTION TO INSPECTION
  • INTRODUCTION TO TESTING
  • INTRODUCTION TO RISK MANAGEMENT
  • INTRODUCTION TO STATISTICAL PROCESS CONTROL
  • SPC PLANNING AND IMPLEMENTATION
  • SPC TOOLS
  • CONCLUSION
  • REFERENCES
  • FURTHER READING
  • 42. Engineering Economics
  • INTRODUCTION
  • FUNDAMENTAL PRINCIPLES
  • EQUIVALENCE AND THE MATHEMATICS OF COMPOUND INTERESTS
  • METHODS FOR SELECTING AMONG ALTERNATIVES
  • AFTER-TAX ECONOMY STUDIES
  • INCORPORATING PRICE-LEVEL CHANGES INTO THE ANALYSIS
  • TREATING RISK AND UNCERTAINTY IN THE ANALYSIS
  • COMPOUND INTEREST TABLES (10%)
  • FURTHER READING
  • 43. Industrial Ergonomics
  • INTRODUCTION
  • THE WORKING ENVIRONMENT
  • WORKSTATION DESIGN
  • CUMULATIVE TRAUMA DISORDERS
  • WORK DESIGN
  • CONCLUSION
  • REFERENCES
  • 44. Work Measurement
  • WORK MEASUREMENT?INTRODUCTION
  • WORK SAMPLING
  • LEARNING CURVE
  • PERFORMING STUDIES
  • CURRENT COMPUTER APPLICATIONS
  • REFERENCES
  • FURTHER READING
  • 45. Operations Research in Manufacturing
  • INTRODUCTION
  • OPERATION RESEARCH TECHNIQUES
  • FUTURE TRENDS
  • REFERENCES
  • 46. Supply Chain Management: Principles and Structures
  • INTRODUCTION
  • DEFINING SUPPLY CHAIN MANAGEMENT
  • THE EVOLUTION OF SUPPLY CHAIN MANAGEMENT
  • SUPPLY CHAIN STRUCTURES
  • SUPPLY CHAIN MATURITY MODEL
  • TRENDS IN SUPPLY CHAIN MANAGEMENT
  • GOALS OF TODAY'S SUPPLY CHAINS
  • WORKING TOGETHER
  • REFERENCES.

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