Guidelines for revalidating a process hazard analysis /

"This book is derived from the experience of many companies in the chemical and hydrocarbon processing industries, and presents demonstrated, concise, and common sense approaches for a resource-effective revalidation of process hazard analyses (PHAs). It includes flowcharts, checklists, and wor...

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Detalles Bibliográficos
Clasificación:Libro Electrónico
Autor Corporativo: American Institute of Chemical Engineers. Center for Chemical Process Safety (Autor)
Formato: Electrónico eBook
Idioma:Inglés
Publicado: Hoboken, NJ : John Wiley & Sons, Inc. : American Institute of Chemical Engineers, 2023.
Edición:Second edition.
Colección:CCPS guidelines series.
Temas:
Chemical engineering > Safety measures.
Chemical engineering > Risk assessment.
Chemical plants > Inspection.
Génie chimique > Sécurité > Mesures.
Génie chimique > Évaluation du risque.
Usines chimiques > Inspection.
Chemical processes > Safety measures
Handbooks and manuals
Acceso en línea:Texto completo
Tabla de Contenidos:
  • Cover
  • Title Page
  • Copyright
  • Table Of Contents
  • List Of Tables
  • List Of Figures
  • Acronyms And Abbreviations
  • Glossary And Nomenclature
  • Acknowledgments
  • Preface
  • Dedication
  • Introduction
  • Objective Of This Book
  • Scope Of This Book
  • How To Use This Guidelines Book
  • 1 Overview Of The Pha Revalidation Process
  • 1.1 What Is A Pha And What Is A Pha Intended To Accomplish?
  • 1.2 Overview Of Typical Pha Activities
  • 1.2.1 Pha Core Methodology
  • 1.2.2 Pha Complementary Analyses
  • 1.3 General Risk Assessment Principles
  • 1.3.1 Risk And Risk Toler
  • 1.3.2 Supplemental Risk Assessments
  • 1.4 Pha Revalidation Objectives
  • 1.5 Pha Revalidation Concept
  • 1.6 Pha Revalidation Cycle
  • 1.7 The Role Of A Pha Revalidation Procedure
  • 1.8 Relationship Of Rbps Pillars To A Pha Revalidation
  • 2 Pha Revalidation Requirements
  • 2.1 External Legal/Regulatory Requirements
  • 2.1.1 General Obligations
  • 2.1.2 Specific Ragageps
  • 2.2 Internal Company Policy Requirements
  • 2.2.1 Compliance-Driven Policies
  • 2.2.2 Ehs-Driven Policies
  • 2.2.3 Value-Driven Policies
  • 2.3 Internal Company Drivers That Impact Revalidation
  • 2.4 Principles For Successful Definition Of Revalidation Requirements
  • 3 Evaluating The Prior Pha
  • 3.1 Prior Pha Essential Criteria
  • 3.1.1 Prior Pha Methodology Used
  • 3.1.2 Prior Pha Inputs
  • 3.1.3 Prior Pha Scope
  • 3.1.4 Drawing Essential Criteria Conclusions
  • 3.2 Prior Pha Quality And Completeness
  • 3.2.1 Application Of Analysis Method(S)
  • 3.2.2 Level Of Detail And Accuracy Of The Core Analysis
  • 3.2.3 Logic Errors And Inconsistencies In The Analysis
  • 3.2.4 Failure To Document Hazards
  • 3.2.5 Improper Application Of Risk Tolerance
  • 3.2.6 Drawing Quality And Completeness Conclusions
  • 3.3 Prior Pha Topics For Additional Evaluation
  • 3.3.1 Status Of Prior Pha Recommendations.
  • 3.3.2 Complementary Analyses And Supplemental Risk Assessments
  • 3.3.3 Opportunity To Learn And Capture Information
  • 3.3.4 Continuous Improvement
  • 3.3.5 Pha Documentation Software Changes
  • 3.3.6 Time Since The Previous Redo
  • 3.4 Principles For Successful Prior Pha Evaluation
  • 4 Evaluating Operating Experience Since The Prior Pha
  • 4.1 Operating Experience Influence On Revalidation
  • 4.2 Types Of Operating Experience That Should Be Considered
  • 4.2.1 Moc And Pssr Records
  • 4.2.2 Incident Reports
  • 4.2.3 Routine Maintenance Records
  • 4.2.4 Audit Results
  • 4.2.5 Organizational Changes Not Addressed By Mocs
  • 4.2.6 Metrics And Overall Performance
  • 4.3 How Operating Experience Affects The Revalidation
  • 4.4 Principles For Successful Operating Experience Evaluation
  • 5 Selecting An Appropriate Pha Revalidation Approach
  • 5.1 Revalidation Approaches
  • 5.1.1 Update
  • 5.1.2 Redo
  • 5.1.3 Combining Update And Redo In A Revalidation
  • 5.2 Selecting The Revalidation Options
  • 5.2.1 Have The Requirements Changed Significantly?
  • 5.2.2 Is The Prior Pha Deficient Or Unacceptable?
  • 5.2.3 Are There Too Many Changes Or Significant Revelations In Operating Experience?
  • 5.3 Principles For Successful Revalidation Approach Selection
  • 6 Preparing For Pha Revalidation Meetings
  • 6.1 Planning The Revalidation Meetings
  • 6.1.1 Establishing The Revalidation Scope
  • 6.1.2 Selecting Team Members
  • 6.1.3 Estimating Schedule, Time, And Resources
  • 6.2 Identifying And Collecting Information
  • 6.2.1 Determining Information Requirements
  • 6.2.2 Distributing Information
  • 6.3 Reviewing And Preparing Information
  • 6.3.1 Prior Pha Reports And Related Documentation
  • 6.3.2 Prior Pha Recommendation Resolution Status
  • 6.3.3 Moc And Pssr Records
  • 6.3.4 Audit Results
  • 6.3.5 Incident Reports
  • 6.3.6 Current Piping And Instrument Diagrams.
  • 6.3.7 Current Operating Procedures
  • 6.3.8 Special Considerations For Complementary Analyses And Supplemental Risk Assessments
  • 6.4 Principles For Successful Revalidation Preparation
  • 7 Conducting Pha Revalidation Meetings
  • 7.1 Applying Analysis Methodologies
  • 7.1.1 Revalidation Of The Core Analysis
  • 7.1.2 Revalidation Of Complementary Analyses
  • 7.1.3 Revalidation Of Supplemental Risk Assessments
  • 7.2 Facilitating Effective Revalidation Meetings
  • 7.2.1 Team Composition
  • 7.2.2 Meeting Kickoff
  • 7.2.3 Meeting Productivity
  • 7.3 Revalidation Meeting Conclusion
  • 7.4 Principles For Successful Revalidation Meetings
  • 8 Documenting And Following Up On A Pha Revalidation
  • 8.1 Documentation Approaches
  • 8.2 Report And Its Contents
  • 8.3 Recommendations And Follow-Up
  • 8.4 Records Retention And Distribution
  • 8.5 Principles For Successful Documentation And Follow-Up
  • References
  • Appendices
  • Appendix A Essential Criteria Checklist
  • Appendix B Pha Quality And Completeness Checklist
  • Appendix C Example Change Summary Worksheet
  • Appendix D Checklist Of Process, Facility, And Human Factors Changes
  • Appendix E Example Facility Siting Checklists
  • Appendix F Example Human Factors Checklists
  • Appendix G Example External Events Checklist
  • Index

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