Cargando…

Sheet metal forming processes and die design /

"Sheet Metal Forming Processes and Die Design, Second Edition is the long-awaited new edition of a best-selling text and reference. It provides an expanded and more comprehensive treatment of sheet metal forming processes, while placing forming processes and die design in the broader context of...

Descripción completa

Detalles Bibliográficos
Clasificación:	Libro Electrónico
Autor principal:	Boljanovic, Vukota (Autor)
Formato:	Electrónico eBook
Idioma:	Inglés
Publicado:	South Norwalk, CT : Industrial Press, [2014]
Edición:	Second edition.
Temas:	Sheet-metal work. Dies (Metal-working) Tôlerie. Moules (Travail des métaux) TECHNOLOGY & ENGINEERING > Technical & Manufacturing Industries & Trades.
Acceso en línea:	Texto completo

Tabla de Contenidos:

Sheet Metal Forming Processes and Die Design
Front Matter
Title Page
Copyright
Dedication
Table of Contents
Preface to the Second Edition
Preface to the First Edition
List of Tables
Introduction
PART ONE THEORETICAL FUNDAMENTALS
Chapter ONE The Structure of Metals
1.1 Introduction
1.2 Atomic Structure
1.3 Bonding Between Atoms and Molecules
1.3.1 Primary Bonds
1.3.2 Secondary Bonds
1.4 The Crystal Structure of Metals
1.5 Deformation and Strength of Single Crystals
1.5.1 Imperfections in the Crystal Structure of Metals
1.5.2 Grain Size and Boundary
1.5.3 Strain Hardening
1.6 Recovery and Recrystallization
Chapter TWO Mechanical Behavior of Materials
2.1 Introduction
2.2 Stress/Strain Curves
2.3 Ductility
2.4 True Stress and True Strain
2.5 Hardness
2.5.1 Hardness Tests
2.6 Effect of Temperature on Material Properties
PART TWO MANUFACTURING PROCESESS
Chapter THREE Shearing Process
3.1 Mechanics of Shearing
3.2 Shearing Forces
3.2.1 Shearing with Straight Parallel Cutters
3.2.2 Shearing with Straight Inclined Cutters
3.2.3 Shearing with Rotary Cutters
Chapter FOUR Blanking and Punching
4.1 Blanking and Punching Mechanism
4.2 Blanking and Punching Clearance
4.3 Punch Force
4.3.1 Punch and Die with Parallel-Cut Edges
4.3.2 Punch and Die with Bevel-Cut Edges
4.4 Material Economy
4.4.1 Scrap Strip Layouts
4.4.2 Altering the Design of the Workpiece
4.4.3 Multi-Line Layout
4.4.4 Utilizing Scrap from One Piece as Material for Another Piece
4.5 Shaving
4.5.1 Shaving a Punched Workpiece
4.5.2 Shaving a Blanked Workpiece
Chapter FIVE Bending
5.1 Introducton
5.2 Mechanics of Bending
5.3 Moment of Bending
5.3.1 Moment of Bending in the Elastic-Plastic Domain.
5.3.2 Moment of Bending in the Purely Plastic Domain
5.4 Bending Forces
5.4.1 Force for U-Die
5.4.2 Forces for a Wiping Die
5.4.3 Forces for V-Die
5.4.4 Curling
5.4.5 Three-Roll Forming
5.5 Bend Radius
5.5.1 Minimum Bend Radius
5.5.2 Maximum Bend Radius
5.6 Bend Allowance
5.7 Springback
5.8 Clearance
Chapter SIX Deep Drawing
6.1 Introduction
6.2 Mechanics of Deep Drawing
6.2.1 Deep Drawability
6.3 Forces
6.3.1 First Drawing Operation
6.3.2 Subsequent Drawing Operations
6.4 Blank Calculations for Rotational Symmetrical Shells
6.4.1 Method of Partial Areas
6.4.2 Analytical Method
6.4.3 Infl uence of Wall Thickness on Blank Calculations
6.4.4 Allowance for Trimming
6.4.5 Shells with Reduced Thickness of Wall
6.5 Determining Shape of Blank for Nonsymmetrical Shells
6.5.1 Rectangular Shells
6.5.2 Square Shell
6.6 Drawing Practice
6.6.1 Defects During Deep Drawing
6.6.2 Lubrication in Drawing
Chapter SEVEN Various Forming Processes
7.1 Stretch Forming
7.2 Nosing
7.3 Expanding
7.4 Dimpling
7.5 Spinning
7.6 Flexible Die Forming
7.6.1 Guerin Process
7.6.2 Verson-Wheelon Process
7.6.3 Marform Process
7.6.4 Hydroforming Process
7.6.5 Force in Die Forming
PART THREE DIE DESIGN
Chapter EIGHT Basic Die Classifi cations and Components
8.1 Die Classifications
8.1.1 Die Classifi cations Depending on the Production Quantity of Parts
8.1.2 Die Classifi cations According to Number of Stations
8.1.3 Die Classifi cations According to Manufacturing Processes
8.2 Basic Die Components
Chapter NINE Blanking and Punching Dies
9.1 Introduction
9.2 Die Blocks
9.2.1 Die Opening Profile
9.2.2 Fastening to the Die Shoe
9.2.3 Sectioned Die
9.2.4 Calculation of Die Block Dimensions
9.3 Punches.
9.3.1 Punch Face Geometry
9.3.2 Methods for Assembling Punches
9.3.3 Punch Calculations
9.4 Stripper Plates
9.4.1 Stripper Force
9.4.2 Stripper Design
9.5 Die Components for Guiding and Stopping
9.5.1 Stock Guides and Guide Rails
9.5.2 Die Stops and French Notch Punch
9.5.3 Positioning the Individual Blank
9.5.4 Pilots
9.6 Center of Die Pressure
9.7 Examples of Cutting Die Designs
Chapter TEN Bending Dies
10.1 Introduction
10.2 Simple Die Designs
10.2.1 U-Profi le Bend Dies
10.2.2 V-Profi le Bend Dies
10.2.3 Universal Bending Dies
10.3 Dies of Complex Design
10.3.1 Closing Profi le Dies
10.3.2 Special Bending Dies
10.3.3 Curling and Hinge Dies
10.3.4 Tube-Forming Dies
10.3.5 Multiple-Bend Dies
10.3.6 Combination Dies
10.3.7 Progressive Dies
Chapter ELEVEN Deep Drawing Dies
11.1 Introduction
11.2 Draw Rings
11.2.1 Draw Ring with Corner Radius
11.2.2 Draw Ring with Conical Profile
11.3 Clearances and Tolerances
11.3.1 Calculation of the Dimensions of the Punch and Die
11.4 Blank Holders
11.4.1 Blank Holder Pressure
11.4.2 Blank Holder Force
11.4.3 Draw Beads
11.5 Single-Operation Dies
11.6 Multi-Operation Dies
11.7 Progressive Drawing Dies
11.8 Drawing Dies for Spherical and Parabolic Shape Shells
11.9 Ironing Dies
Chapter TWELVE Various Forming Dies
12.1 Nosing Dies
12.2 Expanding and Bulging Dies
12.2.1 Expanding Dies
12.2.2 Bulging Dies
12.3 Flanging Dies
Chapter THIRTEEN Tool and Die Materials
13.1 Introduction
13.2 Carbon and Alloy Steels
13.2.1 Designations for Carbon and Alloy Steels
13.2.2 Effects of Various Alloy Elements in Steels
13.2.3 Carbon Steels
13.2.4 Alloy Steels
13.2.5 Machinability of Steels
13.2.6 Mechanical Properties of Steels.
13.2.7 Applications of Carbon and Alloy Steels
13.3 Tool and Die Steels
13.3.1 Designation and Classifi cation of Tool and Die Steels
13.3.2 Cold Work Tool and Die Steels
13.4 Nonferrous Metals
13.5 Non-Metallic Materials
Chapter FOURTEEN Quick Die-Change Systems and Die Design
14.1 Introduction
14.1.1 Quick Die Change Benefits
14.2 Quick Die-change System Configuration
14.2.1 Die Clamping Systems
14.2.2 Die Transfer, Transport and Positioning Systems
14.2.3 Other Components of Quick Die-Change Systems
14.3 Implementation of Quick Die-Change Systems
14.3.1 Die Design for Quick Die-Change Systems
14.3.2 Selection of Die Transfer Methods
14.3.3 Selection of Die Clamping Systems
14.3.4 Selection of Die Lifter System
14.3.5 Selection of Support Equipment
14.3.6 Safety Circuits and Evaluation
Appendix 1 Blank Diameter of Drawn Shells
Appendix 2 Metric System Tolerances on Linear Dimensions
Appendix 3 Miscellaneous Information
Appendix 4 Technical Specifi cation of the Helical and Belleville Springs
Glossary
Bibliography
Index.

Sheet metal forming processes and die design /

Ejemplares similares