Productivity and Reliability-Based Maintenance Management, Second Edition

With its easy-to-read writing style, Productivity and Reliability-Based Maintenance Management provides a strong yet practical foundation on Total Productive Maintenance (TPM). This comprehensive practical guide departs from the wait-failure-emergency repair cycle that plagues many industries today....

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Detalles Bibliográficos
Clasificación:Libro Electrónico
Autor principal: Stephens, Matthew P.
Formato: Electrónico eBook
Idioma:Inglés
Publicado: West Lafayette, IN : Purdue University Press, 2022.
Edición:2nd ed.
Temas:
Reliability (Engineering)
System failures (Engineering) > Prevention.
Quality control.
Acceso en línea:Texto completo
Tabla de Contenidos:
  • Cover
  • PRODUCTIVITY AND RELIABILITY-BASED MAINTENANCE MANAGEMENT
  • Title
  • Copyright
  • Dedication
  • Contents
  • About the Author
  • Preface
  • Acknowledgments
  • 1 Introduction
  • 1.1 Introduction to Maintenance Management
  • 1.1.1 Definition of Maintenance
  • 1.2 Maintenance Objectives
  • 1.2.1 Primary Goals
  • 1.2.2 Secondary Goals
  • 1.3 Management and Structure of the Maintenance Function
  • 1.3.1 Planning
  • 1.3.2 Scheduling
  • 1.4 Total Productive Maintenance (TPM)
  • 1.4.1 Definition
  • 1.4.2 Operator Responsibility
  • 1.4.3 Obstacles to Achieving Full Equipment Effectiveness
  • 1.5 Types of Maintenance Activities
  • 1.5.1 Reactive or Corrective Maintenance
  • 1.5.2 Preventive Maintenance (PM)
  • 1.5.3 Predictive Maintenance (PDM)
  • 1.6 Maintenance Department Organization
  • 1.6.1 Centralized Maintenance Department
  • 1.6.2 Decentralized Maintenance Organizations
  • 1.6.3 Combined System
  • 1.7 Maintenance in Service Industries
  • Case in Point: The Crash of Flight 261
  • Case in Point: The Collapse of the Condominium in Florida
  • 1.8 Changing Maintenance Strategies
  • 2 Statistical Applications
  • 2.1 Reliability
  • 2.2 System Reliability
  • 2.2.1 Series Systems
  • 2.3 Failure Rate
  • 2.3.1 Determining the Failure Rate
  • 2.4 Mean Time Between Failures, Availability, and Mean Downtime
  • 2.4.1 MTBF Defined
  • 2.4.2 Calculating MTBF
  • 2.5 Improving System Reliability
  • 2.5.1 Parallel Systems
  • 2.5.2 Combinations of Series and Parallel Systems
  • 2.5.3 Comparative Analysis of Series and Parallel Systems
  • 2.6 Equipment Life Cycle Failure Rate
  • 2.6.1 Infant Mortality
  • 2.6.2 Chance Failure
  • 2.6.3 Wear-Out Phase
  • 2.7 Exponential Probability Distribution
  • 2.7.1 Weibull Distribution
  • 2.8 Graphical Analysis
  • 2.8.1 Obtaining Reliability Data from a Graph
  • 2.8.2 Determining the Desired PM Interval from a Graph
  • 2.9 Mathematical Analysis
  • 2.9.1 Failure Rate Equation
  • 2.9.2 Reliability at Time (t)Equation
  • 2.9.3 Economics of Acceptable Risk Levels
  • Case in Point: A Reliability Study for a Diesel Engine
  • 2.10 Queuing Theory and Applications
  • 2.10.1 Queuing Models
  • 2.10.2 Basic Queuing Model Calculations
  • 3 Preventive Maintenance
  • 3.1 Preventive Maintenance
  • 3.1.1 Routine Preventive Maintenance
  • 3.1.2 Major Preventive Maintenance
  • 3.2 Equipment History
  • 3.2.1 Establishing and Updating History
  • 3.2.2 Determining Reliability, MTBF, and Availability
  • 3.3 Establishing a System of Criticality
  • 3.3.1 Three Degrees of Equipment Criticality
  • 3.4 Planning for Preventive Maintenance
  • 3.5 Design for Maintainability
  • 3.6 Cost of Preventive Maintenance
  • Case in Point: The Plight of ComEd
  • 4 Predictive Maintenance
  • 4.1 Introduction
  • 4.1.1 Definition of Predictive Maintenance
  • 4.1.2 PDM's Reliance on Science and Technology
  • 4.1.3 Decision Factors Regarding PDM
  • 4.1.4 PDM's Quantitative Nature
  • 4.1.5 Approaches to Data Collection

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